Durasul® Highly Crosslinked Polyethylene

Durasul polyethylene was developed to address the problems of wear and aging. 

Durasul polyethylene, when used in conjunction with clinically successful hip and knee replacement systems from Zimmer, offers patients significant promise of long-term durability.

Frequently Asked Questions

This information is provided by Dr. William H. Harris of Massachussettes General Hospital and Harvard Medical School in Boston and Dr. William Overdyke, Chief of Implant Service at Overton-Brooks Veterans Affairs Medical Center in Shreveport, Louisiana. It is not intended to replace consultation with your personal physician.


How is Durasul different from traditional implants?


Traditionally, total hip and knee implants consist of metal components to reinforce the bone and plastic polyethylene inserts to replace damaged cartilage.

The polyethylene insert is generally considered to be the “weak link” because polyethylene has a tendency to wear down over time. The Durasul System consists of a new type of polyethylene that has been treated to make it more durable.

The Durasul System has remarkably improved wear characteristics. The hip simulator studies show that we can take this material to 27 million cycles and find no measurable wear. Twenty-seven million cycles is roughly the equivalent to 27 years of activity for the average person. This is in marked contrast with the conventional polyethylene, which wears a great deal by 27 million cycles.

As a result, we anticipate that very little wear will be generated in the body. If that proves true, and it seems very probable, the likelihood of periprosthetic osteolysis (bone loss) will be dramatically reduced.

Is surgery for Durasul different from regular surgery?

The operation is performed exactly the same as any total hip or knee replacement. It is a completely routine operation.

One way to think of it is to compare Durasul to a new type of tire that has been tested in the lab and shown to wear better than regular tires. Even though the material may be better, the installation is exactly the same.

Who would be a good candidate for Durasul?

Durasul is suitable for patients of any age. It is particularly valuable for younger patients. Statistics show that 50% of patients age 55 will live 15 years or longer.

How long will an implant made with Durasul last?

Testing on hip simulators that mimic the movement of the human hip joint have shown that Durasul does not wear down even after the equivalent of almost 30 years in the body. This is encouraging when you consider the fact that most hip implants have to be replaced after about 15 years.

Testing on knee simulators has been taken to 10 million cycles so far with no measurable wear and is still going strong.

What activities can I do or not do after getting a Durasul hip or knee implant?

The limitation in activities is the same as for any other hip or knee replacement.
Going back to the tire analogy: if you want your tires to last a long time, you avoid abrupt starts and stops and twisting at unusual angles. Keeping this in mind, it is recommended that any patient who has a hip or knee implant avoid activities that involve running, jumping, heavy lifting, and abrupt stops and starts typical of court sports such as tennis, volleyball, racquetball, etc.

Does a Durasul hip or knee have any complications that standard joint implants do not?

Durasul polyethylene is the same material that has been used in joint implants for the last 30 years. It has simply been treated to make it more durable. There is no evidence of any special complications.

How many other patients have used Durasul?

Durasul is a new technology. So far, it has been implanted in over 5000 patients in the United States with the number growing every day.

What makes Durasul better than regular implants?

Scientific evidence such as lab testing has proven that it has the potential to last a long time.

The key feature of Durasul is its excellent resistance to oxidation and wear.